Engine Installation on the Far Reach

Don't forget to snap some photos while you work on that boat project, then share them here.

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John Stone
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Joined: Oct 6th, '08, 07:30
Location: S/V Far Reach: CD 36 #61 www.farreachvoayges.net www.farreachvoyages.com

Re: Engine Installation on the Far Reach

Post by John Stone »

fmueller wrote:wow John - looking great !

does not directly apply but you might find this interesting ...

https://www.offcenterharbor.com/videos/ ... ment-11899

Fred
Hi Fred, I watched the video this morning. That’s awesome! OCH is such a great source of info and wonderfully entertaining as well.

Although we are comparing different kinds of boats my thinking is similar. I have chosen to go with as small an engine as I can. And of course I have selected a two blade folding propeller to maintain sailing efficiency as my number one priority. But I also have chosen the steepest reduction gear Beta Marine offers, 2.6:1. That allows me to turn a longer bladed prop with steeper pitch at a slower RPM at the propeller. Furthermore, I have installed the shaft log as close to horizontal as possible. The down-angle is about 5°, a big difference from the normal 15° seen on many sailboats. The more horizontal the thrust the more it’s work to drive the boat forward vice driving the stern up and the bow down. Those three things should equate to more torque with the smaller engine and help reduce loss of drive/thrust as wind/chop increases. It’s not a perfect comparison but it does use some of the same principles discussed in the video. Also, without the big deadwood turbulence caused by an aperture I am thinking the propeller will be turning in cleaner water so perhaps a little more efficient and with less vibration as well.

I’m interested to see how it works.

Thanks for sharing the link.
John Stone
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Re: Engine Installation on the Far Reach

Post by John Stone »

Well, I think this is the last application of epoxy fairing. I still need to said it smooth which I’ll do early in the week. Then, I plan to cover with some single part LPU paint to protect it from the UV. Prior to launch I’ll sand off the paint and reapply barrier coat and bottom paint.

I am glad to have this phase behind me. I’m pleased, so far, with how it has turned out.

This coming week I’ll start the work to install the engine beds. With the shaft log installed, the rudder modified, and the engine beds soon to be installed the hardest parts will be behind me. While there is still a great deal of work to do it should be more accessory and support systems related. Simple stuff, in the big scheme of things...just a lot of it.

And to think I could be headed off shore for the West Indies in two weeks! I sure hope this project is worth it.
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fmueller
Posts: 480
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Location: "Jerezana" CD 27

Re: Engine Installation on the Far Reach

Post by fmueller »

super ... you are a productive guy ... my Dad used to say if you need to get something done, give it to the guy who already has too much to do ...

cheers

Fred
Fred Mueller
Jerezana
CD 27 Narragansett Bay
John Stone
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Joined: Oct 6th, '08, 07:30
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Re: Engine Installation on the Far Reach

Post by John Stone »

fmueller wrote:super ... you are a productive guy ... my Dad used to say if you need to get something done, give it to the guy who already has too much to do ...

cheers

Fred
Well, I, moving like molasses right now.
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Frenchy
Posts: 621
Joined: Mar 14th, '15, 15:08
Location: CD 33 "Grace"

Re: Engine Installation on the Far Reach

Post by Frenchy »

John, I noticed you're planning on a folding two-blade propeller, so thought I'd share my experience
which is probably an outlier. The propeller was put on a Cal 27, which previously had a fixed two-blade.
I sensed greater noise and vibration, so I sent the prop back to the manufacturer for balancing. It didn't help.
Later, underwater, I noticed that if the blades aren't aligned horizontally, one blade would flop down-into the
water stream.
The blades weren't geared together, as on some folding props.
I put the fixed prop back on and had less noise and vibration. The difference in sailing speed was
barely detectable. I hope someday to put a three blade feathering prop on "Grace".
Your modification to "Far Reach" looks fantastic - Jean
Jean - 1983 CD 33 "Grace" moored in
Padanaram Harbor
Massachusetts
John Stone
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Joined: Oct 6th, '08, 07:30
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Re: Engine Installation on the Far Reach

Post by John Stone »

Frenchy wrote:John, I noticed you're planning on a folding two-blade propeller, so thought I'd share my experience
which is probably an outlier. The propeller was put on a Cal 27, which previously had a fixed two-blade.
I sensed greater noise and vibration, so I sent the prop back to the manufacturer for balancing. It didn't help.
Later, underwater, I noticed that if the blades aren't aligned horizontally, one blade would flop down-into the
water stream.
The blades weren't geared together, as on some folding props.
I put the fixed prop back on and had less noise and vibration. The difference in sailing speed was
barely detectable. I hope someday to put a three blade feathering prop on "Grace".
Your modification to "Far Reach" looks fantastic - Jean

Hi Jean
My plan is to go with a geared flex o fold two blade. It’s supposed to reliably close shut. Lots of reviews say that is the case. Sounds like you had an old Martec or similar ungeared prop.

I don’t think one can compare a fin keel boat with prop and a full keel boat with aperture and prop. Two different animals. Not having an aperture on my boat has made a huge sailing performance difference in every measurable way. To be truthful, it’s a stunning difference. And not just in light air. There is no turbulence on the rudder in windier conditions...the rudder is dead smooth while the boat is underway regardless if we are making 2 kts or 8 kts. The boat never fails to tack regardless how light the wind. She accelerates coming out of a tack far better without the aperture. And with no desire to go back to an aperture the challenge is how to maintain the boat’s wonderful sailing characteristics after installing an engine.

I agree underway performance motoring will be better with a fixed prop. Everything I have read and all I have talked with about feathering props suggest they perform well in forward but offer the greatest advantage in reverse. If I had an aperture, I’d go with a feathering prop...probably a J prop.

But fixed blade props (including feathering props) while sailing, especially one exposed, as will be the case on my boat, are prone to snagging all kinds of things in the water....from crab pots to sargasso.

I agree there will be vibration with a two blade. My research indicates that is partly due to shaft whip which can be caused by long prop shafts. Ours will be relatively short. Also, we have no aperture so the prop is not beating through the dead space. Without an aperture my expectation is the prop will be turning in relatively clean water. Maybe that will reduce vibration a little.

Unless the vibration is rattling our fillings out I think it’ll be fine. After all, performance under power is far down the priority list for us. As far as reverse, my view is based on how much time we spend going backward under power as opposed to going forward under sail.

I admit, some of this is theoretical. My opinion is informed by as much research as I could do and some personal experience with our family boat when I was a youngster (full keel Allied) which we converted from a three to two blade prop.

I also admit, for those for whom performance under power is more important than performance under sail they would probably not be happy with our choices. I absolutely respect that view. I hope I have never come off suggesting that our way is better than everyone else’s way...only that our way is best for us given our priorities.

While I’m not convinced I’ll be delighted with an inboard engine in the Far Reach (considering what we give up) it seems like the best choice given the things I’d like to do with her. Time will tell if I chose wisely.

I’m interested to see how it works out.
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Frenchy
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Location: CD 33 "Grace"

Re: Engine Installation on the Far Reach

Post by Frenchy »

Everything you've said makes sense, John. The geared two-blade should work better than my old
Max Prop. Your observations about the aperture were also noted by Hal Roth, after he converted his
Spencer 35. I'll be following your progress and am anxious to see what you'll think about the overall
conversion to an inboard diesel. - Jean
Jean - 1983 CD 33 "Grace" moored in
Padanaram Harbor
Massachusetts
John Stone
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Re: Engine Installation on the Far Reach

Post by John Stone »

Frenchy wrote:I'll be following your progress and am anxious to see what you'll think about the overall conversion to an inboard diesel. - Jean
Jean, me too!
John Stone
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Re: Engine Installation on the Far Reach

Post by John Stone »

A little more progress today. I refined the template. Farron, at Beta Marine, loaned me four of the same feet the Beta 20 and 25hp use. I bolted them to the template carefully drilling the holes to match those on the engine drawing for the Beta 25. I also reinforced template so it can’t flex and made some cut-outs to give me better access under the template when it’s positioned so I can make additional templates for the engine beds.

I can’t attach photos as I get an error message that states “sorry, the board attachment quota has been reached.” Anyone know what that means or how I address it?
John Stone
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Re: Engine Installation on the Far Reach

Post by John Stone »

Hooray, the forum administrators fixed the attachment quota limit.
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John Stone
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Re: Engine Installation on the Far Reach

Post by John Stone »

A big cold front past over the house last night with the center of the Low well north of us. That means the winds are westerly for the next couple days. Strong brisk winds too. Great for a fast down-wind ride across the Gulf Steam and on to the Caribbean. I woke up this morning regretting the engine installation project as otherwise I’d be headed offshore today for another season sailing in the tropics. But, it’s too late to worry about it now. There is no turning back.

I spent the last few days grinding away brackets I had glassed into the engine compartment more than five years ago to hold hold the spare anchors and supporting ground tackle. I also need to grind away paint and prep the surface for installing the engine bed rails. It’s a messy job. I rigged some curtains which helped contain the mess. Lots of vacuuming and wiping down.

I decided I needed to cut an access panel in the fixed lower face of the bottom step riser. I wanted to have the best possible access to the space under the engine as there is still a lot of room there. I determined with better access I could probably reinstall anchor brackets under the engine. I spent days thinking about how it should be done.

Yesterday, I made the cuts slicing down along the V groove in the mahogany with my Bosch jig saw—a technique to conceal the cut lines. Nice straight cuts. Then I drilled a couple 3/8” holes along the bottom edge so I could insert the jigsaw blade for the horizontal cuts. Not a lot of maneuver room. I used a router with a flush bearing to smooth the bottom edge of the plywood and insure it was perfectly horizontal. In the process of the vertical cuts, I “discovered” a #10 SS FH screw I had installed when I built the vertical riser. When I built it I epoxied the Douglas Fir cleat to the top of the ply. Then, I added screws—nothing too strong ever broke. But there was no way to see the location of the screws since I epoxied the V groove mahogany over the ply after I screwed the ply and the cleat together...there were no wood plugs to betray the presence of the screw. When I was carefully cutting the vertical line with jigsaw I hit that screw. What are the odds!? I was 7/8 of the way complete with the cut. There was noting I could do, so I changed to a metal cutting blade and pressed on. I cut the screw right in half along it’s long axis—1/2 in the transverse bulkhead and the other in the now removable riser. The resistance to the blade resulted in the backside of the cut in the doug fir cleat to wonk out a bit, but it won’t be visible. I was a little annoyed but there was no way to foresee it. The good news it it looks excellent overall.

The removable riser will dramatically increase access to the engine and the space under it. And, the panel will be totally invisible when the job is complete. I’ll seal the exposed plywood grain with epoxy and install a teak tread for the removable riser to sit on. I will secure with some hidden sliding barrel bolts and bronze alignment pins.

This coming week will be devoted to making the engine beds...and probably reminiscing about last years fantastic singlehanded sail to the Virgin Islands.
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Though this is after the cut, the riser needed to be removable to improve access to the engine and storage space u dear it.
Though this is after the cut, the riser needed to be removable to improve access to the engine and storage space u dear it.
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Lots more access. The fact the riser is removable will be invisible.
Lots more access. The fact the riser is removable will be invisible.
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What are the odds if hitting that screw dead center?
What are the odds if hitting that screw dead center?
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Last edited by John Stone on Nov 24th, '19, 15:03, edited 1 time in total.
John Stone
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Re: Engine Installation on the Far Reach

Post by John Stone »

Departing this morning from Beaufort would give you a couple days of downwind sailing as you make your way ESE to the Virgin Islands.
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This would be a great start to about 1,400 miles of sailing to the VI.
This would be a great start to about 1,400 miles of sailing to the VI.
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Vincent
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Joined: Mar 2nd, '13, 20:10

Re: Engine Installation on the Far Reach

Post by Vincent »

Johns wife will have an easier time finding him now. He is getting rid of his napping spot under the cockpit sole.
John Stone
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Re: Engine Installation on the Far Reach

Post by John Stone »

Ha. No kidding. Look at the room I had in there. 8’ long X 3’ wide X 2.6’ high.
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John Stone
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Re: Engine Installation on the Far Reach

Post by John Stone »

More progress. Slow and steady wins the race...or so I am told.
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