Broken engine control panel box

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John Danicic
Posts: 594
Joined: Feb 5th, '05, 10:30
Location: CD 36 - Mariah - #124 Lake Superior
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Nice

Post by John Danicic »

Nice work Bruce.

Sail on

John Danicic
CD36 Mariah #124
Lake Superior
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Russell
Posts: 2473
Joined: Feb 5th, '05, 11:14
Location: s/v Lady PaulineCape Dory 36 #117

Post by Russell »

Beautifully done bruce. Teak is certainly appealing, and was my first inclination. But one more thing to varnish... though sitting in the cockpit footwell I imagine even in the tropics the varnish should last awhile as very little UV makes it there.
Russell
s/v (yet to be named) Tayana 42CC
s/v Lady Pauline Cape Dory 36 #117 (for sale)
Richard G. Abbinanti
Posts: 36
Joined: Jun 29th, '06, 06:48
Location: 1981 Cape Dory Cutter-30
Name of Boat -Blue Caribbean- hull # 208
Long Island NY

Did anyone every find a replacement

Post by Richard G. Abbinanti »

Did anyone every find a replacement as I am looking for one .

Richard
Richard G. Abbinanti
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jerryaxler
Posts: 271
Joined: Feb 13th, '05, 14:10
Location: Cape Dory 36, Shana, Rock Hall, MD

replacement box

Post by jerryaxler »

Check some of my old postings. I replaced mine with what appears to be the original and I posted the source.
I'll check myself in a day or two.
Fairwinds and following seas,
Jerry Axler
Como No Cruising
Posts: 110
Joined: Sep 17th, '07, 10:42
Location: CD40, Hull #8
COMO NO

Engine coaming box

Post by Como No Cruising »

Russel: We found the exact replacement on line. I may have been Sailors Solutions. I don't exactly recall. But the label was on the backside of the original box. Rather pricey for a plastic box and we were in Grenada at the time (Last Year). So, we removed the box and cleaned it with lacquer thinner, sanded with 100 grit and fiberglassed with close weave cloth and West Epoxy, both inside and outside. Three layers of cloth inside and two on the back. Sanded , applied one coat of epoxy thickened with fairing filler, sanded smooth and sprayed with White Appliance enamel from Ace Hardware. Looks nice. See it on our Picasa public postings. Almost forgot. I used 3 or 4 extra layers of glass cloth on the bottom of the panel where the controls are located. Photos can be seen at http://picasaweb.google.com/boatcomono/ ... nginepanel#

How did the cabin sole project work out?
Will










y
Como No Cruising
Posts: 110
Joined: Sep 17th, '07, 10:42
Location: CD40, Hull #8
COMO NO

Correction on last post

Post by Como No Cruising »

Russell: Link I posted does not work. This does-
http://picasaweb.google.com/boatcomono
At least I hope that it does. I still am a computer dummy.
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jerryaxler
Posts: 271
Joined: Feb 13th, '05, 14:10
Location: Cape Dory 36, Shana, Rock Hall, MD

panel

Post by jerryaxler »

The name of the company that supplied the original panel for my CD 36 was Sailing Specialities, Inc. and the web site is ssicustomplastics.com
Fairwinds and following seas,
Jerry Axler
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Matt Cawthorne
Posts: 355
Joined: Mar 2nd, '05, 17:33
Location: CD 36, 1982
Hull # 79

a little different approach

Post by Matt Cawthorne »

My choice was to make a box out of fiberglass. I did not want to add to my list of teak chores. The reason for replacing the old one was that some of the instruments (and the ignition key) went bad from salt water. I decided to make a new box where the instruments will not get wet unless the water is coming from inside the boat. The key is now down below. It is always on when I am aboard. A second switch in series is a marine switch behind a water tight boot in the half of the box with a door. You can see a few snapshots from the project by following the link.



http://www.cawthorne.org/ECP.html

Matt
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tjr818
Posts: 1851
Joined: Oct 13th, '07, 13:42
Location: Previously owned 1980 CD 27 Slainte, Hull #185. NO.1257949

Re: My Solution

Post by tjr818 »

Bruce Ebling wrote:I built this panel from scrap teak and it looks much better than the old plastic ones. I have built several others since and have had good results, they are not as susceptible to UV rays and can be custom built to what ever size you need.

Image

Image

Bruce
Bruce,
i have acquired a bit of leftover teak and I would love to duplicate one of your panels. Can you give us any details? Type of glue? Thickness of wood? Jointing? How have they held up?
Tim
Nonsuch 26 Ultra,
Previously, Sláinte a CD27
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Joe Myerson
Posts: 2216
Joined: Feb 6th, '05, 11:22
Location: s/v Creme Brulee, CD 25D, Hull #80, Squeteague Harbor, MA

Re: Broken engine control panel box

Post by Joe Myerson »

FYI, I punched a hole in the control box for my 25D while trying to remove it for access to the inside of the transom. Following advice received on this board, I repaired it with a two-part epoxy putty. It's held for two seasons. CAUTION: I'm not sure, but I think my engine control box is made of some kind of plastic, not fiberglass. If that's the case, I guess you should disregard this posting.

Good luck.

--Joe
Former Commodore, CDSOA
Former Captain, Northeast Fleet
S/V Crème Brûlée, CD 25D, Hull # 80

"What a greate matter it is to saile a shyppe or goe to sea."
--Capt. John Smith, 1627
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mgphl52
Posts: 1809
Joined: Feb 6th, '05, 14:15
Location: s/v KAYLA CD 28 #318
Contact:

Re: Broken engine control panel box

Post by mgphl52 »

I just patched mine using west 2-part and some microbead filler. Epoxied a pair of angle brackets to help reinforce around the shut off cable. Will see how well it lasts...
-michael & Toni CDSOA #789
s/v KAYLA CD28 #318
2012 FLSTC Heritage Classic
Niceville FL
+30° 30' 24.60", -86° 26' 32.10"
"Just because it worked, doesn't mean it works." -me
No shirt + No shorts = No problem!
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tjr818
Posts: 1851
Joined: Oct 13th, '07, 13:42
Location: Previously owned 1980 CD 27 Slainte, Hull #185. NO.1257949

Re: Broken engine control panel box

Post by tjr818 »

We put SS fender washers inside and outside of the box at the shut off cable, that has stopped the flexing of the box, which seems to be plastic rather than fiberglass. I cut 1/4" wide slots in the fender washers so that they could be dropped over the cable rather than pulling the cable and feeding on the washers.
Tim
Nonsuch 26 Ultra,
Previously, Sláinte a CD27
gates_cliff
Posts: 463
Joined: Sep 3rd, '08, 13:23
Location: CD 27, "Katie Girl", Galesville, MD

Re: Broken engine control panel box

Post by gates_cliff »

Well, my control panel is disintegrating, attempting to attach pictures, also adding what the wiring looks like.

I really like Russel's solution, although my woodworking skills can't match.

anyone have any suggestions as to how to protect the panel until the end of the season?
You do not have the required permissions to view the files attached to this post.
Cliff
“Man cannot discover new oceans unless he has the courage to lose sight of the shore.”

― André Gide
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Joe Myerson
Posts: 2216
Joined: Feb 6th, '05, 11:22
Location: s/v Creme Brulee, CD 25D, Hull #80, Squeteague Harbor, MA

Re: Broken engine control panel box

Post by Joe Myerson »

Try this small Florida company. They advertise in “ Good Old Boat.” I bought one of their Lexan covers for my Yanmar, and they have other sizes and models now. I had a question, and one of the owners answered the phone.

Seaworthy Googs is the company, and I think their web address is

Seaworthygoods.com

Good luck.

Joe
Former Commodore, CDSOA
Former Captain, Northeast Fleet
S/V Crème Brûlée, CD 25D, Hull # 80

"What a greate matter it is to saile a shyppe or goe to sea."
--Capt. John Smith, 1627
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