CD-22 Cabin Sole Replacement

Don't forget to snap some photos while you work on that boat project, then share them here.

Moderator: Jim Walsh

Post Reply
hughesw
Posts: 126
Joined: May 2nd, '07, 07:12
Location: 1981 CD-22, # 004

CD-22 Cabin Sole Replacement

Post by hughesw »

23 Nov 2010; The cabin sole looks pretty bad - actually it looks real bad at the moment since I finally removed the whole thing last weekend. Today I ordered a half sheet (2’x8’) of ½â€
User avatar
D Rush
Posts: 137
Joined: Oct 20th, '07, 16:57
Location: JAZ'D, 1978 CD 25, #595, Hull, MA

Nice Job

Post by D Rush »

Nice Job. The Cabin Sole looks great!
Denis
Johnd
Posts: 112
Joined: Feb 28th, '10, 12:55
Location: CD27 Solomons Island, MD

New cabin sole

Post by Johnd »

Fantastic job Warren! It looks great. Mine is dirty, not badly damaged though. I will try some Murphy's first to see if that helps.

Your 22 is looking more ''new'' every day.

Best,

John d
User avatar
Duncan
Posts: 600
Joined: Apr 17th, '08, 17:43
Location: CD 27, CD 10
Montreal, QC

Moulded-in lip?

Post by Duncan »

I've been hoarding a couple of pieces of teak and holly sole material for a couple of years now, trying to work up the nerve to take this on. Congratulations to you, and thanks for 'showing the way'.

1) I see there is a recess in your fiberglass liner, where the teak and holly material fits. Is this moulded right into the liner, or is it formed by separate strips of moulding?

The reason I ask is that my CD 27 didn't have a teak sole in the first place and there is no recess for one. I have been fretting about how to make the transition from the flat sole to the sloping sides. Based on your work and photos, now, though, I think I could maybe bridge this gap with strips of moulding around the edges.

2) My other question is regarding the varnish. I like the way your "rubbed effect" varnish looks, but I am wondering how slippery it is. Did you research any non-skid coatings? I used to think that Ultimate Sole would the best thing to use, but then they seem to have gone out of business.

By the way, I think the CD 22 is the prettiest boat in the fleet (next to the 27, of course ).
Image
hughesw
Posts: 126
Joined: May 2nd, '07, 07:12
Location: 1981 CD-22, # 004

Cabin Sole

Post by hughesw »

Duncan,

I have to agree, the 22 and the 27 are great looking boats. If I lived closer to the coast I would probably upgrade to a 27.

The recess is molded directly into the liner. Since there is no recess in your liner you could conceivably cut or sand the edges to match the sloping sides, but stripsof moulding around the edges would probably make a lot less complicated.

As far as the varnish being slippery when wet goes, inside a CD-22 you may slip and slide, but you aren't going very far.

I didn't do a great deal of research when I selected the Epifanes Rubbed Effect Varnish. According to the Defender product description it seemed to be the best choice. Rubbed Effect Varnish, a one-component interior varnish based on urethane alkyd resins, gives a rich clear amber satin finish.

Features:

For maximum durability, clarity and depth, apply two coats of Rubbed Effect Varnish over several coats of Epifanes Clear Gloss Varnish, Epifanes Wood Finish Gloss or Epifanes Polyurethane Clear Gloss
Can also be applied directly to bare wood
Can be applied to any interior softwood or hardwood and is highly recommended for cabin sole, doors and trim
Its hard satin finish has good scratch and scuff resistance and is impervious to most onboard chemicals
User avatar
Duncan
Posts: 600
Joined: Apr 17th, '08, 17:43
Location: CD 27, CD 10
Montreal, QC

Re: Cabin Sole

Post by Duncan »

hughesw wrote:Since there is no recess in your liner you could conceivably cut or sand the edges to match the sloping sides, but stripsof moulding around the edges would probably make a lot less complicated.
That's what I was thinking, much less fussy.
Thanks!
Image
sfreihofer
Posts: 223
Joined: Dec 6th, '07, 22:05
Location: 1981 Cape Dory 25 #794, S/V PEARL
Contact:

Post by sfreihofer »

FWIW:

My CD25 had a teak/holly plywood sole, sanded (probably with a belt sander) to a tapered edge to fit. It was bonded with a Liquid Nails type mastic, and screwed down about every 14" along the edge. There was no molding, except around the bilge hatch.

This may not be relevant to your boat, because my CD25 has a 1/2"recess in the hull liner, apparently with the intent of adding a plywood sole.
Instant Bubble-head. Just add water.
User avatar
Duncan
Posts: 600
Joined: Apr 17th, '08, 17:43
Location: CD 27, CD 10
Montreal, QC

Getting the bevel right

Post by Duncan »

sfreihofer wrote:FWIW:

My CD25 had a teak/holly plywood sole, sanded (probably with a belt sander) to a tapered edge to fit. It was bonded with a Liquid Nails type mastic, and screwed down about every 14" along the edge. There was no molding, except around the bilge hatch.

This may not be relevant to your boat, because my CD25 has a 1/2"recess in the hull liner, apparently with the intent of adding a plywood sole.
Aha, even worse - a recess plus a bevel.

Of, course, it could get even more complex if I tried to cut pieces that would match up with the sole, and cover the sloping sides. That would be seriously above my pay grade!

I think I will keep it simple, by cutting vertically, screwing it down, and filling in the v-gap with moulding. I am thinking that. if I make the moulding a bit too shallow, I can "fillet" the top of it with goop. That could get it even all around, hide some mistakes, and make a smooth transition to the sloping sides.
Image
Post Reply